中文
Welcome to Guangzhou HanRui Hydraulic Co., Ltd. We specialize in providing complete KYB Kayaba & Kawasaki K3V / K5V series excavator hydraulic main pump assemblies (including K3V63, K3V112, K3V140, K3V180, K5V80, K5V140, K5V160, and K5V200) and replacement spare parts, precision-manufactured as heavy-duty aftermarket replacement parts compatible with Kayaba, Kawasaki, Kobelco, Hyundai, Doosan, and Vo-lvo engineering machinery equipment. Built to exact OEM mounting and flow specifications, our tandem hydraulic main pumps ensure full digging torque and smooth multi-function movements for 12-to-45-ton excavators at factory-direct pricing.
Heavy-Duty Application & Working Scenarios
Engineered to handle severe excavator digging demands and continuous high-pressure hydraulic output:
- Quarry Mining & Heavy Rock Digging: Micro-finished cylinder blocks and swashplates deliver constant working pressure up to 34.3 MPa (343 Bar).
- Continuous Deep Trenching & Earthmoving: High volumetric efficiency guarantees rapid boom hoist and bucket stroke compound movements for 12-45 ton excavators.
- Heavy Demolition Breaker Work: Heavy-duty swashplates and cradle bearings absorb violent hydraulic shock spikes from breaker attachments.
- Fleet Replacement & Overhaul: Pre-calibrated hydraulic main pump assemblies allow direct drop-in bolt-on replacement to minimize site downtime.
KYB K3V/K5V Hydraulic Main Pump Fault Diagnosis & Troubleshooting
Facing hydraulic pressure drop or pump leakage on your excavator? Over 90% of field repair inquiries involve these main pump failures. Here is how our KYB K3V / K5V Hydraulic Main Pump Assembly resolves them:
1. Engine Stalling / Overloading Under Heavy Digging (控泵熄火 / 闷车)
Symptom: Excavator engine bogs down or stalls completely when pulling heavy digging loads or raising the boom.
Cause: Sticking pump regulators or worn swashplate cradle bearings failing to destroke pump displacement under load.
Solution: Calibrated hydraulic regulators ensure accurate power-matching with the engine to prevent engine stalling.
2. System Pressure Drop & Slow Cycle Speeds (系统掉压 / 动作无力)
Symptom: Slow cylinder attachment movements, weak bucket breakout force, and speed fade as hydraulic oil temperature rises.
Cause: Internal oil bypass caused by micro-abrasion scoring on cylinder block faces or worn piston shoes.
Solution: High-grade alloy cylinder barrels and precision-lapped valve faces eliminate inner slippage and rebuild full operating pressure.
3. Hydraulic Fluid Leakage at Main Shaft & Housing (主泵漏油)
Symptom: Hydraulic fluid leaking around the front drive shaft oil seal or intermediate pump housing joints.
Cause: Shaft seal journal grooving wear or seal lip hardening caused by high case drain backpressure.
Solution: Induction-hardened drive shafts combined with premium N-OK high-pressure shaft seals stop oil leaks completely.
4. Pump Cavitation Noise & Severe Vibration (泵体异响 / 抖动)
Symptom: High-pitched whining noise or heavy hydraulic hose shuddering during pump rotation under load.
Cause: Worn piston shoe heads, damaged drive shaft splines, or loose swashplate cradle supports.
Solution: Precision-matched piston shoes and heavy-duty cradle bearings restore smooth, vibration-free hydraulic rotation.
5. Hydraulic Oil Overheating & Thermal Fade (主泵发热高温)
Symptom: Hydraulic tank oil temperature spikes rapidly after 30 minutes of continuous working.
Cause: Excessive friction heat and internal pressure recirculating bypass within worn rotary group components.
Solution: Tight OEM machining tolerances minimize internal friction and heat generation during long working shifts.
Hot Popular Excavator Hydraulic Main Pumps & Spare Parts Catalog
Explore our factory-direct aftermarket catalog for major construction equipment brands:
| Machine Model (型号) | Part Number (零件号) | Component Name (品名) | Compatible Brand (适配品牌) | Target Fault Solved |
|---|---|---|---|---|
| SK200-8 / SK330-8 / R210-7 | K3V112DT / K5V160DTP | Hydraulic Main Pump Assembly | Compatible with Kobelco / Hyundai / Kayaba | Fixes Engine Stalling & Low Digging Pressure |
| SK120-6 / SK130-8 / R140-7 | K3V63DT / K7V63 Kit | Main Pump Overhaul Repair Kit | Compatible with Kobelco / Hyundai / Kawasaki | Fixes Engine Stalling & Low Pressure Loss |
| Cat 336GC / 336E | 509-5142 / K5V160DTP | Hydraulic Main Pump Assembly | Compatible with Cat-erpillar | Fixes Low Digging Pressure & Oil Leakage |
| EX200-5 / EX200-6 / ZX200 | HPV0102 / HPV102 Parts Kit | Main Pump Overhaul Repair Kit | Compatible with Hitachi | Fixes Casing Leakage & Bearing Seat Wear |
| PC300-8 / PC350-8 | 708-2G-00020 / HPV160 | Hydraulic Main Piston Pump Parts | Compatible with Komatsu | Fixes Slow Movement & Pump Noise |
Frequently Asked Questions (Troubleshooting & Fitment)
Q: What is the price range for KYB Kayaba and Kawasaki K3V / K5V series hydraulic main pumps?
A: Direct from our Guangzhou factory, the wholesale price range for complete KYB / Kawasaki K3V / K5V Series Hydraulic Main Pump Assemblies (K3V63, K3V112, K5V80, K5V160, K5V200) is $1,250.00 – $3,450.00 USD per set, depending on exact displacement and regulator options. Purchasing directly saves 30% to 50% compared to local OEM dealer prices.
Q: Which excavator models are compatible with KYB and K3V / K5V series hydraulic pumps?
A: KYB and K3V/K5V series hydraulic main pumps are compatible with 12-to-45-ton excavators across major brands, including Kobelco SK120, SK200-8, SK330-8, SK350-8, Hyundai R140, R210-7, R330-9, Doosan DX140, DX225, DX340, and Vo-lvo EC210B excavators.
Q: How do I know if my K3V / K5V main hydraulic pump needs a complete replacement?
A: Signs that your main pump requires complete replacement include: severe engine stalling under load, rapid hydraulic speed fade when warm, continuous shaft seal leakage, and metal shavings in the case drain filter. Installing a new pre-calibrated pump assembly prevents recurring downtime.
